injection molding service
Your Reliable Injection Mold and Injection Molding Manufacturer
- ISO9001:2015 Certificated Mold Factory
- 30+ Years of Injection Experience
- World-class equipment to reach ±0.01mm Tolerance
- One Stop Solution from Mold Design to Injection Molding
- Focus on Solving Urgent, Difficult and Precise Problems
Our Plastic Injection Molding Services
For the past 23 years, TwoWing Mold has been dedicated to providing plastic injection molding solutions for various industries, accelerating your product development and speed to market .
Two-Shot Injection Molding
Two-shot injection molding, also known as , dual-shot, double-shot, 2K or multi-shot molding, combines two different plastic materials or colors into a single part in one production cycle.
- Ensures high precision and repeatability
- Offers a vast selection of resins
- Suits for complex part geometries
Overmolding
"Overmolding" is a kind of secondary injection molding, where products typically combine a (hard plastic) main body with a (soft plastic) outer cover.
- Improves strength and lifespan
- Combines different materials seamlessly
- Offers color and texture options
Insert molding
Insert molding is a process where an insert （threads or electrodes） is securely placed in the injection mold before plastic is injected.
- Reduces assembly steps
- Enhances component durability
- Lowers production expenses
Benefits of plastic injection molding
TwoWing’s plastic injection molding provides many benefits that cater to your diverse manufacturing needs.
Material Versatility
With a selection of over 200 materials including commodity and engineering resins, we assist you in finding the right balance between performance and cost, identifying alternative material options to help reduce overall production costs.
Detailed Features
From imprinted text to cosmetic or textured surfaces, in-mold decorating, snap fits, flexible hinges, and varied hardness options, we focus on enhancing both the aesthetic appeal and functionality of your products.
High Efficiency
Our skilled engineers and team members specialize in optimizing the manufacturing process to eliminate unnecessary costs in both part production and tooling, ensuring a streamlined and cost-effective production cycle.
Improve Performance
Our team is dedicated to understanding the intended function of your parts. By leveraging material science, design principles, analytical tools, and stringent process controls, we aim to enhance the performance of your products to meet key objectives.
Plastic Injection Molding Materials
Our wide range of available plastic materials can support nearly any application. If you don’t see the material you need, talk to one of our specialists.
Engineering plastic:
Acrylonitrile butadiene styrene (ABS)
Polyamides (PA/Nylon)
Poly(methyl methacrylate (PMMA)
Polycarbonates (PC)
Polybutylene terephthalate (PBT)
Polyetheretherketone (PEEK)
Polyetherimide (PEI)
Polyetherketones (PEK)
Polyketone (PK)
Polyethylene terephthalate (PET)
Polyimides (PI)
Polyoxymethylene plastic (POM / Acetal)
Polyphenylene sulfide (PPS)
Polyphenylene oxide (PPO)
Polysulphone (PSU)
Polytetrafluoroethylene (PTFE / Teflon)
Acrylonitrile Styrene Acrylate (ASA)
High Impact Polystyrene (HIPS)
Commodity Plastics:
Polyethylene (PE)
Polypropylene (PP)
Polyvinyl Chloride (PVC)
Polystyrene (PS)
Polyvinylidene Chloride (PVDC)
Polyethylene Oxide (PEO)
Polyvinyl Acetate (PVA)
Polybutylene (PB)
Polyethylene Glycol (PEG)
Polyvinyl Alcohol (PVOH)
Polyvinyl Butyral (PVB)
Polyvinylidene Fluoride (PVDF)
Polyethylene Oxide (POE)
Polycaprolactone (PCL)
High-density Polyethylene (HDPE)
Low-density Polyethylene (LDPE)
Thermoplastic Elastomers:
Thermoplastic Vulcanizates (TPV)
Thermoplastic Elastomers (TPE)
Thermoplastic Polyurethane (TPU)
Polyether Block Amide(COPE)
Polyamide Elastomer (COPA)
Plastic Injection Molding Finishing Options
TwoWing Mold offers a range of finishing options for Plastic Injection Molding, meticulously crafted to enhance the appearance and functionality of your plastic parts.
Printing ( such as Silk printing, curved surface printing, water transferring; permeation printing, etching printing, etc)
Printing
Painting（such as paint spraying, powder coating, sandblasting, UV coating, EMI coating, etc)
Painting
Laser engraving is the process of using a laser to create precise and detailed designs or markings on the surface of plastic parts.
Laser engraving
Surface hardening is a process used to increase the hardness of the surface of a material while maintaining a softer, more ductile core
Surface hardening
Metallic finish ( such as electroplating，hot stamping, etc)
Metallic finish
Ultrasonic welding is a technique used to join plastic parts together by applying high-frequency ultrasonic vibrations to the parts.
Ultrasonic welding
Heat staking is a method of embedding inserts or fasteners into plastic parts by heating the material around.
Heat Staking
Assembly is the process of putting together various components or parts to create a finished product.
Assembly
Quality Inspections for Plastic Injection Molding
We are committed to ensuring the quality of your orders and can provide certifications and reports as required. We offer the following quality documents and reports :
- Material Certificate
- Designing for Manufacturability Feedback (DFM)
- Weekly Mold Progress Report
- Trial Mold Parameter & Video Supplying
- T1 samples Inspection Report
- In-process CMM inspection and machine monitoring
- Inspection Report before Shipment
Why Choose TwoWing Mold To Be Your Partner?
We understand that each project is unique, and that’s why we offer customized solutions tailored to your specific requirements. Whether you need low or high-volume production, we have the flexibility to accommodate projects of any scale.
- 23+ Years of Industry Experience
- In-House Mold Design & Tool Building
- Develop a Robust Molding Process
- Focus Factory Work Cells
- Industry 4.0 Press Monitoring
- Post-Processing Operations (Part Decoration, Assembly, Kitting, and Packaging)
- In-House Automation Team
- ISO 9001:2015, IATF 16949
Our Plastic Injection Molding Process
See how TwoWing Mold processes your orders, from quotation to produce high quality plastic parts.
1. Request Instant Quote
When received your request, we will quote for you within 24 hours to get production started.
2. DFM Report
Our engineers will make a detailed DFM report based on your part design and provide best design scheme.
3. Mold Flow Analysis
Using design software allows us to see how the molten material will behave as it enters the mold, allowing further design improvements.
4. Mold Manufacturing
Our workers apply CNC machining and EDM machining to process the molds.
5. T1 samples Confirmation
When mold was finished, starting to produce T1 samples to send customers to confirm.
6. Mass Production
After the trial production phase, we start mass production to produce parts quickly to save time and cost.
7. QC Strict Inspection
Our quality inspector will test the appearance, result, color and assembly fit of the product.
8. Final Delivery
We cooperate with logistics companies to deliver goods to your destination quickly and safely.
Our Plastic Injection Molded Parts Series
Plstic Injection Molding FAQs
Q1: When can I get the quotation?
A: We usually quote within 2 days after we get your inquiry.
If you are very urgent, please call us or tell us in your email so that we can quote for you first.
Q2：What type of plastic material is best for my design/component?
A: Plastic Materials selection depends on the application of your product. We will give you some suggestion after we checked the function of your component. And we can make the mould trial with different material according to your requirement.
Q3：I have no 3D drawing, how should I start the new project?
A: You can supply us a molding sample, we will help you finish the 3D drawing design.
Q4: How long is the lead-time for mold?
A: It all depends on the products’ size and complexity. Normally, the lead time is 20-35 days.
Q5: What is your payment terms?
A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.
B: Production Payment: 50% deposit in advance, 50% before sending out the final goods.
Q6: How do you guarantee the quality of mass production?
A: First, when we complete the mold, we will make the samples to you to check and confirm; after you confirm the final samples, it will be the standard parts. At the beginning of mass production, we will strictly inspect the products according to the standard parts. Second, we have professional QC for each working shift, QC will check each 2 hours during mass production. Finally, before shipment, our QC will arrange spot checks.
Q7: Before shipment, how to make sure the products quality?
A: If you don’t come to our factory and also don’t have the third party for inspection, we will be as your inspection worker. We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products .
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
