Aerospace
Aerospace Interior & Prototype Manufacturing: ISO 9001 Certified Processes, 15-Day Mold Guarantee.
An NDA can be signed if needed before the quotation.
Critical Challenges in Aerospace Manufacturing
Aerospace parts manufacturing hides costly traps. CNC machining wastes 35% of pricey metals like titanium. 3D printed prototypes often fail certifications, delaying projects for months.
OEMs change designs constantly. Yesterday’s injection-molded cabin part needs new molds today. Rocket engine brackets require urgent redesigns. Most shops can’t handle both.
The worst pain? Using separate factories for metal, plastic, and composite parts manufacturing. Slight size mismatches cause assembly failures. One mistake can mean $2M recalls.
3 Must-Check Factors When Choosing an Aerospace Parts Manufacturer Online
End-to-End Aerospace Manufacturing Solutions
Stop this:
Managing separate suppliers for CNC aerospace components, 3D printed prototypes, and injection-molded parts.
Demand this:
- Single-source aerospace parts production from design to bulk orders
- Data-driven workflows (e.g., 3D scan → aerospace mold design → CNC tooling)
Live Aerospace Quality Assurance
Stop this:
Relying only on certificates for aerospace parts suppliers.
Demand this:
- Single-source aerospace parts production from design to bulk orders
- Data-driven workflows (e.g., 3D scan → aerospace mold design → CNC tooling)
Aerospace-Grade Crisis Response
Stop this:
Delays in custom aerospace parts revisions.
Demand this:
- 4-hour responses for aerospace engineering changes
- Backup aerospace CNC machines for urgent orders
How we turn these standards into your competitive advantage
Why Many Aerospace Distributors Switch to TwoWing Mold
Experiences in Aerospace:
TwoWing Mold offers custom, on-demand aerospace metal and plastic parts making services to global market. Our value proposition lies in our quick leadtimes, strict material evaluation and stringent quality control embedded into different phases of production. This has helped us deliver exemplary aerospace / aviation components for all our clients for over 10 years!
Manufacturing Solutions
Aerospace Manufactuing Solutions For Recommended
Aerospace-Grade Rapid Prototyping
Transform CAD concepts into flight-testable prototypes within 72 hours using aerospace-grade polymers and metals.
Ideal for:
- Startups iterating eVTOL propulsion systems.
- Satellite OEMs optimizing deployable antenna brackets.
- Cabin interior designers testing ergonomic layouts.
High-Volume Aerospace Molding
Produce 10k+ cabin components per batch with flame-retardant materials and IoT-enabled mold analytics.
Ideal for:
- Startups iterating eVTOL propulsion systems.
- Avionics integrators requiring flame-retardant polymer housings.
- Cabin interior designers testing ergonomic layouts.
Aerospace Contract Manufacturing
Deliver certified flight hardware from design to delivery with digital thread compliance and buffer stock.
Ideal for:
- NewSpace ventures scaling satellite constellations.
- Legacy aerospace firms outsourcing non-core assemblies.
- Defense primes needing ITAR-compliant production.
What We Can Make For You
Aerospace Parts Manufacturing List
The manufacturing means mainly include:
- Injection Molding Service
- Mold Making Service
- CNC Machining Service
- Die Casting Service
TwoWing Mold provides a variety of manufacturing processes for aerospace industry parts, the most common of which include injection molding (requiring molds), CNC machining, 3D printing, and die casting.
Notes: Due to the NDA signed with our clients on most projects, we are only able to select and display the appearances of a few products from the aerospace industry after obtaining consent through communication with our clients.
Aerospace Structural Components
Airplane structural components
| Process: | CNC Machining |
| Materials: | Steel |
| Finishes: | Polishing B-2 |
| Tolerance: | ±0.001″ |
Airplane structural components
| Process: | CNC Machining |
| Materials: | Steel |
| Finishes: | Polishing B-2 |
| Tolerance: | ±0.001″ |
Aerospace Interior Parts
Airplane seat back screen frame
| Process: | Mold Making, Injection Molding |
| Materials: | ABS |
| Finishes: | Painting |
| Tolerance: | ±0.005″ |
Airplane seat back screen frame
| Process: | Mold Making, Injection Molding |
| Materials: | ABS |
| Finishes: | Painting |
| Tolerance: | ±0.005″ |
Electronics and Control Systems
Drone remote control shell
| Process: | Mold Making, Injection Molding |
| Materials: | PC+PBT |
| Finishes: | None |
| Tolerance: | ±0.005″ |
Toy flying machine control shell
| Process: | Mold Making, Injection Molding |
| Materials: | PC |
| Finishes: | Mold Texturing |
| Tolerance: | ±0.005″ |
How to start a aerospace parts making project
1. Send CAD files (STEP/IGES preferred)
2. Get DFM analysis within 24hr
3. Parts making with various processes
4. Receive inspection reports and shipment
Craft Precision with a Click
Materials For the Aviation Components
TwoWing Mold utilizes aerospace-grade metals, polymers, and composites for CNC machining, injection molding, and 3D printing. We manufacture flight-critical components from titanium engine mounts to fireproof cabin systems. Rapid prototypes employ ULTEM milling-grade plastics, guaranteeing prototype specs match production requirements. Material transformations are precision-controlled from raw stock to certified parts.
Every project delivers complete material traceability (mill certs, AMS/SAE compliance) with client-specified sourcing. When you designate suppliers like Solvay for polymers or Toray for alloys, we source exact compounds for avionics/satellite components—substitutions prohibited. Each batch undergoes metallurgical validation and polymer chromatography testing, enforcing zero tolerance for specification deviations.
Titanium
Jet engine mounts, landing gear.
Aluminum
Drone frames, satellite brackets.
Inconel
Turbine blades, exhaust systems
PEEK
Avionics enclosures, fuel system seals
ULTEM
Air ducting, cabin sensor mounts
Carbon Fiber
Lightweight UAV arms, antenna housings
Stainless Steel
Actuator components, fasteners
ABS
Overhead storage bins, seat armrest covers
Nylon
Cable clamps, vibration dampeners
Tool Steels
High-cycle injection molds
Copper
EMI-shielded avionics parts
PC/ABS
Aircraft seat back shells, foldable tray tables
Surface Treatment For Aerospace Parts Manufacturing
The surface treatment of aerospace parts varies according to the different properties of plastics and metals. In the absence of specific client requirements, we typically employ a high-gloss finish as the default surface treatment method. Common surface treatment techniques used by TwoWing Mold for aerospace components include
Aerospace Manufacturing FAQ
What’s the minimum order quantity (MOQ) for aircraft parts?
No MOQ. Zero.
We make 1 prototype or 50,000+ production parts with the same strict checks:
Test every 10th CNC-machined bracket
X-ray scan 3D printed titanium housings
Full material certs even for 5-piece orders
Need 200 test units before mass production? We handle it.
Can I get free design feedback before ordering?
We focus on making your designs manufacturable.
While we don’t create new designs, our engineers will:
Run free DFM analysis on your CAD files
Suggest cost-saving design tweaks in 8 hours
Flag potential mold flow issues or CNC tooling conflicts
Upload your design. Get actionable fixes. No sales pressure.
How long to make cabin interior injection molds?
Standard: 18 days. Emergency: 12 days.
Timeline depends on:
Mold complexity (slides/actions add 3-5 days)
Material choice (steel H13 vs. aluminum molds)
Cert needs (FAR 25.853 fire-proof textures)
Pro tip: Use our rapid tooling service to save 6 days.
Can you 3D print flight-ready aerospace parts?
Yes. We print certified flight hardware.
Metal 3D printing: Inconel 718 turbine ducts (MIL-STD-810G tested)
High-temp resins: PEEK sensor mounts (pass 260°C cabin heat)
Post-processing: CNC-machined mating surfaces (±0.01mm)
All parts include material traceability docs.
How to ensure CNC part accuracy for wing components?
Triple-check precision:
Machine with 5-axis CNC (±0.005mm tolerance)
Measure with CMM probes (100+ inspection points)
Match to your GD&T callouts (ASME Y14.5 standard)
We’ll send full inspection videos before shipping.
What if I need both CNC and molded parts?
One-stop assembly-ready kits.
CNC aluminum mounts + molded PEEK insulators
3D printed jigs + die-cast EMI shields
All parts use shared CAD data — guaranteed fit
No juggling suppliers. No tolerance gaps.
